One Control Platform for All Tasks
Bihler’s VariControl VC 1 machine and process control system takes ease of use and process safety to a whole new level.
Equipped with cutting-edge software and hardware, this intelligent control platform delivers unmatched efficiency in your production processes. Its versatile and highly flexible design enables seamless control of even the most complex automation solutions in stamping, forming, and assembly technology—across all Bihler machine types.
Experience smarter production, enhanced reliability, and effortless control with VariControl VC 1.
Product Details
Simple, fast machine setup without programming experience
- Short setup times
- Minimized risk of error
- Increased machine performance
- Increased machine availability
- Reduced manufacturing costs
- Reduced tool spare parts costs
- Setup without an external programming device
- Significant cost savings
Direct Programming of NC Process Modules or Valve Controllers with Simple Input Masks in The Control System
- Simple integration of additional servo process modules such as NC units, feeds, presses, strip transport, thread forming or screw fastening units and controls for special functions
- Application range of VC 1 universally expandable
- Flexible use for all Bihler machines and servo-based special solutions
- Control of valve banks or single solenoid valves including end position controls programmable with simple input masks
Integrated Recording of Measured Values and Production Data
- Efficient process monitoring
- High level of transparency during production
- Integration into any in-house customer network via standardized OPC UA interface (MES / ERP)
- Worldwide access capability
- Automatic documentation of processes/manufactured parts
- Extremely simple networking of machines for streamlined production planning
- Minimum downtime
Freely Configurable Production Menus and User Interfaces
- Can be individually adapted for any application by the customer
Flyer VC 1 VariControl |
Programming without A Programming Device – Flyer |
Ready for Digital Manufacturing (Industry 4.0)
- Secure communication and simple networking with external systems for evaluation via OPC UA with connection to MES (Manufacturing Execution System) production control systems
- OPC UA interface for connection to external order management such as ERP system (Enterprise Resource Planning) – ERP, among other things, sends production orders to the VC 1 control System
- Minimizing downtime through constant online diagnostics of the machine and all processes
Other Features
Multimedia Diagnostic and Online Help System
- Easy to operate even for less highly qualified employees
- Clear, unambiguous instructions
- Simple integration of operating instructions, help texts, graphics, films and individual hot spots for the rapid combining of functions
Simple Integration of Subsequent Processes
- Production systems become scalable
- The machine grows in step with the requirements (quality, throughput, level of automation)
- Low initial investment
- Reusable for new products
Remote Maintenance Capacity via Secure Internet Connection (VPN) and Bihler Remote Maintenance Portal
- Improved support and enhanced security
- Fewer service interventions
- Very short reaction times
- Cost savings
- Alternative support with AR glasses
Online Change of Operating Language
- Possible to change language during system operation
- No downtime
Our Credentials
Certified Women’s Business Enterprise National Council
ISO9001:2015 Certified (Bihler)
Medical Quality Standard: ISO 13485 (BihlerMed)
Automotive Quality Standard: IATF 16949–Innospin
