Automated Precision Metal Stamping Solutions

Automated Precision Metal Stamping Solutions

Automated Precision Metal Stamping Solutions2025-01-28T16:59:37-05:00

Metal Stamping Solutions

Elevate manufacturing efficiency through precision metal stamping automation. Bihler of America augments precision metal stamping presses with automation technology to help original equipment manufacturers meet and exceed performance goals. Our automated precision stamping systems expedite demanding tasks related to manufacturing automotive equipment, electronics, medical equipment, building tools and construction materials.

High-Precision Metal Stamping Automation Systems

Bihler of America offers advanced stamping automation technology for manufacturing applications. We prioritize efficiency in development to construct stamping machines that provide optimal performance for mass production. Our high-precision metal stamping machines automate multiple functions, including embossing, stretching, bending and punching.

Each metal stamping machine features a VariControl VC 1 servo processing module. The VariControl VC 1 process control system enables absolute precision when automating complex tasks.

With Bihler of America, you can choose automated precision metal stamping equipment that caters to your application’s demands. Choose a Bihler system with a VariControl VC 1 module for any job, from small-batch production to large-scale manufacturing.

Options Available

Bihler of America offers numerous types of precision metal stamping machines with automation functionality:

  • RM 40K: This 90-kilonewton press performs radial and linear tooling at speeds up to 350 strokes per minute.
  • RM 40KS: A 150-kilonewton press suits a wide range of high-tensile steel applications and reaches up to 350 strokes per minute.
  • RM 40P: A 200-kilonewton press eaches 350 strokes per minute for high-tensile steels and complete assemblies.
  • RM 40B: A 70-kilonewton press features two tooling fixtures for bushing production at up to 400 strokes per minute.
  • GRM 80E: A 300-kilonewton press is compatible with large parts and sub-assemblies.
  • GRM 80P: A 400-kilonewton press for sub-assembly production at 250 strokes per minute.
  • GRM 80P hybrid: A 400-kilonewton press combines the advantages of mechanical systems with servo technology.
  • GRM 80B: A 50-kilonewton press completes bushing production at 220 strokes per minute.

Benefits of Automated Precision Metal Stamping

Precision metal stamping automation offers numerous advantages in manufacturing applications:

  • Precision and accuracy: Utilize the VariControl VC 1 module to automate the stamping process according to your application’s required technique and stroke speed.
  • Speed and efficiency: Access premier stamping technology that matches your ideal production speed.
  • Productivity and savings: Delegate rigorous tasks to an automated system to reduce downtime and maximize labor output when completing projects of all sizes.
  • Simplicity and control: Engage with a user-friendly operating menu that simplifies the processes of customization and automation.
  • Compatibility and integration: Connect your automated precision stamping system with other four-slide manufacturing equipment at your facility.
  • Support and guidance: Collaborate with Bihler from initial system implementation through the end of your machine’s lifecycle.

Frequently Asked Questions

What does a metal stamping machine do?2025-01-27T11:17:02-05:00

A metal stamping machine shapes and forms metal sheets into specific parts or products using bending, punching, embossing, or coining. By applying high pressure with dies, it produces designs ranging from simple components to intricate, complex parts.

Bihler metal stamping machines excel in creating both stamped and formed parts as well as complete assemblies. Designed for small, medium, and large-volume production, they offer cost-efficient solutions with mechanical, servo-driven, and hybrid systems that combine precision, flexibility, and performance for diverse applications.

What functions can metal stamping machines automate?2024-12-18T10:23:25-05:00

Whether the machine is mechanical or servo driven, our VC1 controller allows the machine to combine many processes. Depending on your part, we can build an assembly system by combining Stamping, Forming, Welding, Tapping, Quality Assurance, Pick and Place and Conveyor Systems in one control screen. We partner with other ancillary equipment manufacturers to integrate their technologies as well.

What materials can be processed with a metal stamping machine?2024-12-18T10:25:11-05:00

Common materials for metal stamping machines include steel, aluminum, brass, copper, and various alloys. The specific capabilities may vary depending on the machine model and configuration. Contact us to find out more.

What industries use metal stamping machines?2024-12-18T10:26:22-05:00

Bihler’s metal stamping machines are widely used in automotive, e-mobility, electronics, and medical device manufacturing. Find out more on our Industry page.

Can metal stamping machines be customized?2024-12-18T10:26:54-05:00

Yes, Bihler Machines are customized to the part and customer’s requirements. We tailor our standard turnkey manufacturing equipment with the capabilities you need for specific production tasks. Read more about how we customize our metal stamping machines.

What maintenance is required for metal stamping machines?2025-01-27T11:17:39-05:00

Regular maintenance includes lubrication, replacing worn parts, cleaning, and periodic inspections. The specific schedule and procedures vary based on the machine model and usage.

Bihler works with you to create a proactive maintenance plan, ensuring your machine stays operational and efficient for years to come. Contact us to learn more.

Can metal stamping machines be integrated with other manufacturing processes?2024-12-18T10:27:46-05:00

Yes, Bihler Machines can be integrated into production processes either before or after a vertical press. For example, to complete customized manufacturing processes, our VC-1 controller allows for external integration with other secondary operations that can be incorporated on a Bihler System:

  • Resistance Welding: Butt Welding, Mash Seam Welding, Projection welding, Contact Welding, Resistance Soldering, Compacting Strands, Nut Welding, Ultra Sonic Welding, and Laser Welding.
  • Assembly: Pick and Place systems can be integrated as well as Ultra Sonic Welding systems. We can also link processes through conveyor systems.
  • Surface treatments: Machines can be linked to processes such as heat treating , electropolishing, and printing (Laser/ink Jet).
  • Quality control: Integration with inspection systems for real-time defect detection.
  • Material handling: Robotic systems or conveyors can automate part movement between processes.
What safety features are included in metal stamping machines?2024-12-18T10:28:08-05:00

Bihler Machines include a variety of safety features such as emergency stop buttons, light curtains, safety interlocks, and enclosed operating areas to protect operators during machine operation. These systems reduce the potential for accidents by automatically stopping the machine if a hazardous situation is detected. The standard safety features also reduce equipment damage and downtime, ensuring both a safer work environment as well as consistently reliable production.

How long does it take to set up a new job on a metal stamping machine?2025-01-27T11:18:33-05:00

Setup times can vary depending on complexity and the amount of tooling that is required for the next production part. Bihler Machines that feature our updated LEANTOOL design can be changed over in a matter of hours. Tool Set Up Recall through our VC1 Controller gives our machines the capability of quick tool changeovers.

  • Increased productivity: Faster setup reduces machine downtime, allowing for higher throughput.
  • Cost efficiency: Minimizing setup time lowers labor costs and increases overall operational efficiency.
  • Flexibility: Quick setup enables manufacturers to handle small production runs or switch between different parts with ease.
  • Reduced lead times: Faster setup helps meet tight deadlines and customer demands more effectively.
What kind of training is required to operate metal stamping machines?2024-12-18T10:28:44-05:00

Operators typically require specialized training on metal stamping machine operations, programming, and maintenance. If purchasing a Bihler machine, your operators are trained by Bihler specialists on their equipment prior to delivery. We provide field support, tele-service, and training upon customer request.

Our Credentials

Certified Women’s Business Enterprise National Council

ISO9001:2015 Certified (Bihler)

Medical Quality Standard: ISO 13485 (BihlerMed)

Automotive Quality Standard: IATF 16949–Innospin

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Bihler of America brings unmatched expertise, advanced services and proven technologies to meet the demands of automated manufacturing. Partner with us and unlock the tools, knowledge and support needed to ensure your operations are efficient, seamless and built for success.

Bihler of America brings unmatched expertise, advanced services and proven technologies to meet the demands of automated manufacturing. Partner with us and unlock the tools, knowledge and support needed to ensure your operations are efficient, seamless and built for success.

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