Efficient and Flexible Hairpin Production

With over 40 years of expertise in hairpin technology, Bihler offers a cutting-edge solution for the industrial mass production of hairpins.

The BM-HP 3000 system streamlines every step of the process with standardized machining techniques; highly dynamic, slip-free wire feeding, precise cutting, NC-controlled mechanical stripping of coatings, simultaneous chamfering of pin ends, 2D pre-bending and 3D die-bending. The system seamlessly handles removal and mono-component storage, ensuring a smooth workflow from start to finish.

Achieve three times the cycle rates of sequential systems while enjoying quick, on-the-fly variant changes and consistently reliable production performance.

Machine Details

Modular Process Steps

BM-HP 3000 Hairpin Machine

Scalable, Compact Automation Solution

The BM-HP 3000 is based on the modular BIMERIC servo production system. It impresses with its high output of 60 to 120 finished parts per minute. Variant changes are particularly flexible: solely by calling up the stored data – at a constant machine cycle rate, without machine downtime and without worker intervention.

For future requirements, the hairpin machine can also be flexibly expanded with additional process modules or the arrangement of the modules can be adapted. The central VariControl VC 1 control system guarantees safe and simple operation of the machine and all processes. And complete production on one production system saves additional equipment and the space required for it.

More than 40 Years of Experience in Hairpin Technology

Our Credentials

Certified Women’s Business Enterprise National Council

ISO9001:2015 Certified (Bihler)

Medical Quality Standard: ISO 13485 (BihlerMed)

Automotive Quality Standard: IATF 16949–Innospin

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Get Started Now

Bihler of America brings unmatched expertise, advanced services and proven technologies to meet the demands of automated manufacturing. Partner with us and unlock the tools, knowledge and support needed to ensure your operations are efficient, seamless and built for success.

Bihler of America brings unmatched expertise, advanced services and proven technologies to meet the demands of automated manufacturing. Partner with us and unlock the tools, knowledge and support needed to ensure your operations are efficient, seamless and built for success.