Automated Precision Metal Forming Solutions

Automated Precision Metal Forming Solutions

Automated Precision Metal Forming Solutions2025-01-28T16:54:35-05:00

Metal Forming Solutions

In the metal forming process, semi-finished products like metal strips or wires are precisely shaped using radial or linear bending tools within a stamping and forming machine. Every movement of the bending tool—stroke, duration, and speed—is fully customizable via cams or NC units, allowing for optimized machine speeds and individual adjustments for each processing station.

This advanced approach ensures reliable and precise workpiece shaping, combining optimized motion sequences with material-friendly processes that maintain the integrity of the metal. The result is high precision, exceptional repeatability, and consistent quality.

With durable tools and extended tool life, this process delivers cost-efficient, consistent production tailored to meet a variety of manufacturing needs. Experience superior performance and reliability with innovative metal forming solutions designed to elevate your production capabilities.

Automated Machines for Metal Forming Applications

Automated metal forming tools empower manufacturers to work faster and smarter. At Bihler, we produce various types of metal forming machines, each compatible with our VariControl VC 1 programmable console. Our experts can help you find, tailor and utilize the right metal forming machine for your manufacturing process. Options include:

  • Servo stamping and forming machines: Choose an automated machine with a servo motor that facilitates acute control over all roll forming and stamping functions.
  • Servo presses: Choose a servo motor-powered metal forming machine that presses sheet metal into the size and shape programmed through its automation interface.
  • Stamping and forming machines: Produce various stamped and formed parts with an automated machine that matches your ideal production speed.
  • Multicenters: Outfit your facility with a multifunctional machine system capable of automating numerous metal processing techniques such as tapping, screw insertion, stamping and forming.

Benefits of Automated Precision Metal Forming Equipment

Manufacturing companies strive to improve production efficiency while maintaining the consistent quality that customers expect. Automated metal forming machines from Bihler offer numerous advantages to help you achieve your goals:

  • Precision: Automation allows manufacturers to form and replicate detailed metal components according to exact specifications.
  • Efficiency: Automated machines work fast and require minimal downtime, resulting in high production efficiency when manufacturing at any scale.
  • Accuracy: Automating metal forming processes eliminates human error, thereby reducing the frequency of mistakes, preventing waste and unlocking enhanced control over intricate details.
  • Savings: Manufacturers that automate demanding metal forming processes save by reducing mistakes and downtime while allocating labor to tasks that require closer attention from human workers.
  • Support: When you choose automated precision metal forming equipment from Bihler, our representatives will help you set up and optimize your machine at any point during its life span.

Frequently Asked Questions

What does a metal forming machine do?2025-01-06T14:47:57-05:00

A metal forming machine is a specialized machine with tooling used to shape or mold metal into specific forms or components through processes such as bending, stamping, pressing, rolling, or extrusion. Bihler’s automated metal forming machines can be used for many applications, such as welding automotive parts, manufacturing electronic components and assemblies, producing medical device components, fusing materials, and creating building products with precision and efficiency.

What types of metal forming machines are available?2025-01-06T14:49:07-05:00

Metal forming machines are available in a variety of types, such as press brakes, stamping presses, roll forming machines, hydraulic presses, extrusion machines, and forging machines. At Bihler, we offer a range of advanced metal forming machines, all compatible with our VariControl VC 1 programmable controller. Our team of experts are ready to assist you in selecting, customizing, and optimizing the ideal metal forming machine to meet the unique demands of your manufacturing applications and processes.

What industries use metal forming machines?2025-01-06T14:50:13-05:00

Bihler’s automated metal forming machines are used in industries where precision and durability are critical, such as automotive, electronics, e-mobility and medical device manufacturing. We leverage our extensive cross-industry expertise to deliver tailored production and service solutions that address the specific needs and challenges of each customer, regardless of their industry.

What materials can be processed with metal forming machines?2025-01-06T14:50:43-05:00

Bihler’s metal forming machines can process a wide range of metals, including steel (carbon, stainless, and alloy), aluminum, copper, brass, and titanium to meet your project’s requirements.   The specific capabilities may vary depending on the machine model and configuration. Contact us to find out more: (908) 213 – 9001

How do I select the right metal forming machine?2025-01-06T14:51:31-05:00

Choosing the right machine requires careful consideration of factors such as the type and thickness of the metal, the desired part shape or specifications, production volume and speed, required automation level, and budget constraints, including operational costs. Equally important is selecting a reliable machine manufacturer. Bihler of America offers high-performing, user-friendly manufacturing equipment combined with expert consulting services to boost productivity, extend system lifespan, reduce costs, and help you exceed customer expectations. With Bihler’s support, you can fully leverage your automated metal forming machine to maximize your return on investment.

What are the benefits of using automated metal forming machines?2025-01-06T14:52:06-05:00

Bihler’s automated metal forming machines provide a range of benefits designed to help manufacturers meet their goals:

  • Precision: Automation ensures the creation and replication of intricate metal components to exact specifications.
  • Efficiency: Bihler’s automated metal forming machines, delivering high production efficiency across any scale of manufacturing, when combined with the appropriate level of technical expertise.
  • Accuracy: By automating metal forming processes, human error is minimized, reducing mistakes, preventing waste, and allowing for consistent quality.
  • Cost Savings: Automation helps manufacturers save by decreasing errors and downtime while enabling labor to focus on tasks requiring human expertise and attention.

Contact us to start realizing the benefits of an automated metal forming machine.

How do I maintain a metal forming machine?2025-01-06T14:52:37-05:00

Regular maintenance includes lubrication, checking and replacing wear parts, cleaning, and periodic inspections. Specific maintenance schedules and procedures will depend on the machine model and usage intensity. Bihler can collaborate with you to develop a proactive maintenance plan that ensures your metal stamping machine remains operational and efficient for many years. Contact us to find out more: (908) 213 – 9001

How can I improve the efficiency of my metal forming process with automated metal forming machines?2025-01-06T14:53:10-05:00

By incorporating multiple processes on a Bihler system as opposed to many secondary operations, labor and scrap costs are reduced while increasing quality and efficiency.

Explore our range of dependable machines to equip your facility with state-of-the-art automated solutions.

Our Credentials

Certified Women’s Business Enterprise National Council

ISO9001:2015 Certified (Bihler)

Medical Quality Standard: ISO 13485 (BihlerMed)

Automotive Quality Standard: IATF 16949–Innospin

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Bihler of America brings unmatched expertise, advanced services and proven technologies to meet the demands of automated manufacturing. Partner with us and unlock the tools, knowledge and support needed to ensure your operations are efficient, seamless and built for success.

Bihler of America brings unmatched expertise, advanced services and proven technologies to meet the demands of automated manufacturing. Partner with us and unlock the tools, knowledge and support needed to ensure your operations are efficient, seamless and built for success.

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